Rinnai E50C Manuel d'utilisateur

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8U.51.65.00 / 06.13 Changes reserved.
Installation & Servicing
Instructions
Pictured: E50C
High ef ciency condensing gas boiler
- Do not store or use gasoline or other ammable vapors and
liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
- Do NOT try to light any appliance.
- Do NOT touch any electrical switch.
- Do NOT use any phone in your building.
- Immediately call your gas supplier from a neighbors phone.
Follow the gas suppliers instructions.
- If you cannot reach your gas supplier, call the re department.
CAUTION!
Read this manual thoroughly before installing, servicing, putting
into operation or using this boiler and vent system.
WARNING!
Improper installation, adjustment, alteration, service or
maintenance can cause property damage, personal injury
(exposure of hazardous materials)* or loss of life. Refer to the
user's information manual provided with this boiler. Installation
and service must be performed by a licensed professional, service
agency or the gas supplier (who must read and follow the supplied
instructions before installing, servicing, or removing this boiler).
CAUTION!
The user manual is part of the documentation that is delivered
to the installation's operator. Go through the information in this
manual with the owner/operator and make sure that they are
familiar with all necessary operating instructions.
NOTICE!
Installation and service must be performed by a quali ed
installer, service technician or the gas supplier.
In the Commonwealth of Massachusetts this boiler must be
installed by a licensed Plumber or Gas Fitter.
WARNING!
If you do not follow these instructions exactly, a re or explosion
may result causing property damage, personal injury or loss of life.
These instructions to be retained by user.
Address: 103 International Drive, Peachtree City, GA, 30269
Toll-free: 1-800-621-9419Fax: 678-829-1666www.rinnai.us
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Résumé du contenu

Page 1 - Instructions

8U.51.65.00 / 06.13 Changes reserved.Installation & Servicing InstructionsPictured: E50CHigh effi ciency condensing gas boiler- Do not store or

Page 2

Installation & Servicing Instructions Rinnai E-Series 105 Installation5.1 Requirements for the installation room- The room where the boiler

Page 3

Installation & Servicing Instructions Rinnai E-Series 115.2 Fitting the boiler- Remove the packaging materials. - Lay the boiler on its back d

Page 4 - 1.3 Symbol defi nitions

Installation & Servicing Instructions Rinnai E-Series 12Dimensions Connection diameterBoiler typeE50C E50Cinches / mm inches / mmA Height 25.6&qu

Page 5

Installation & Servicing Instructions Rinnai E-Series 13clearances to the boiler table 3service clearances to the boiler

Page 6

Installation & Servicing Instructions Rinnai E-Series 145.4 Technical specifi cationsTechnical specifications Table 4E-SeriesCombiBoiler type E5

Page 7 - 2 Regulations and guidelines

Installation & Servicing Instructions Rinnai E-Series 156 Connecting the boilerThe boiler has the following connection pipes;- The central heat

Page 8 - 3 Description of the boiler

Installation & Servicing Instructions Rinnai E-Series 16Boiler basic piping fi g. 5Optional LWCOTPThermostatBypass for system ushin

Page 9 - 4.2 Transportation

Installation & Servicing Instructions Rinnai E-Series 17- Boiler system fl ushing (Not Boiler heat exchanger)When replacing an existing boiler the

Page 10 - 5 Installation

Installation & Servicing Instructions Rinnai E-Series 1811. If the installation is a zone system be sure to purge out each zone individually12. C

Page 11 - 5.2 Fitting the boiler

Installation & Servicing Instructions Rinnai E-Series 19The boiler has a self-adjusting and self-protecting control system for the load and the p

Page 12 - 5.3 Dimensions

Installation & Servicing Instructions Rinnai E-Series 2Contents of instructionsThese installation instructions contain important information for

Page 13

Installation & Servicing Instructions Rinnai E-Series 20NOTICEiNOTICEi6.1.3 Safety valveAn ASME 30 psi pressure relief valve is included with

Page 14 - 5.4 Technical specifi cations

Installation & Servicing Instructions Rinnai E-Series 216.4.1 Gas connection with natural gasThe gas supply connection must comply with local r

Page 15 - 6 Connecting the boiler

Installation & Servicing Instructions Rinnai E-Series 226.5 Hot water supplyConnection of the drinking water installation should be performed

Page 16 - 6.1 Central heating system

Installation & Servicing Instructions Rinnai E-Series 236.5.3 DHW Expansion TankA domestic water expansion tank could be required by local code

Page 17

Installation & Servicing Instructions Rinnai E-Series 246.5.4 Installing a valve kitA means to isolate the domestic plate heat exchanger for cl

Page 18

Installation & Servicing Instructions Rinnai E-Series 25If plate warming is selected consider the following. This product is a domestic hot wate

Page 19 - Water fi lter fi gure 8

Installation & Servicing Instructions Rinnai E-Series 26NOTICEiNOTICEi6.7 Vent system and air supply systemProvisions for combustion and ventil

Page 20 - 6.4 Gas supply connection

Installation & Servicing Instructions Rinnai E-Series 276.7.2a Examples vent and air supply systems (parallel)Vertical vent and horizontal air i

Page 21 - Sediment trap fi gure 10

Installation & Servicing Instructions Rinnai E-Series 286.7.2b Examples vent and air supply systems (low profi le PP)Short termination with roof

Page 22 - 6.5 Hot water supply

Installation & Servicing Instructions Rinnai E-Series 296.7.3 Installation of the vent systemConsult local and state codes pertaining to specia

Page 23 - 6.5.3 DHW Expansion Tank

Installation & Servicing Instructions Rinnai E-Series 3Content1 Safety and general instructions ...

Page 24 - 6.5.5 Pressure relief Valve

Installation & Servicing Instructions Rinnai E-Series 306.7.3.1 Boiler conversion from parallel to concentric Concentric vent adapter (Part. nr.

Page 25 - 6.6 Condensate drain pipe

Installation & Servicing Instructions Rinnai E-Series 316.7.3 Vent/air intake terminal positionTerminals should be positioned as to avoid produ

Page 26

Installation & Servicing Instructions Rinnai E-Series 32Terminals should be positioned as to avoid products of combustion entering openings into

Page 27 - Maximum: 508mm / 20”

Installation & Servicing Instructions Rinnai E-Series 336.7.4 Direct vent closet and alcove installation For closet and alcove installation, C

Page 28

Installation & Servicing Instructions Rinnai E-Series 346.7.5 Dimensioning of the exhaust and air intake duct The wall mounted boiler must be

Page 29

Installation & Servicing Instructions Rinnai E-Series 35Calculation of equivalent length vent systemChoose the vent type and fi ll out the corresp

Page 30 - fi gure 14b

Installation & Servicing Instructions Rinnai E-Series 366.7.7 Calculation of compensation factorThe compensation factor eliminates or reduces th

Page 31

Installation & Servicing Instructions Rinnai E-Series 376.7.8 Room Air System (indoor combustion air)When using indoor air, Rinnai strongly reco

Page 32

Installation & Servicing Instructions Rinnai E-Series 38OUTLET AIR DUCTINLET AIR DUCTGas Vent / Boiler ExhaustBOILER12in. MAX12in. MAXPERMANENTOP

Page 33

Installation & Servicing Instructions Rinnai E-Series 39Using Indoor Air For CombustionWhen using air from other room(s) in the building, the tot

Page 34

Installation & Servicing Instructions Rinnai E-Series 41 Safety and general instructionsPlease observe these instructions in the interest of you

Page 35

Installation & Servicing Instructions Rinnai E-Series 407 Electrical connectionsThe electrical connections to the boiler must be electrically gro

Page 36

Installation & Servicing Instructions Rinnai E-Series 41Connection terminal fi gure 22NOTICEiThe Rinnai room the

Page 37 - 200,000 BTU Boiler

Installation & Servicing Instructions Rinnai E-Series 42electrical diagram figure 23120VHigh Limit SwitchT 220°F120V5X7E-PromFlows

Page 38 - Gas Vent / Boiler Exhaust

Installation & Servicing Instructions Rinnai E-Series 43electrical ladder diagram figure 23a

Page 39 - INLET AIR DUCT

Installation & Servicing Instructions Rinnai E-Series 448 Boiler controlsThe boiler is provided with a fully automatic microprocessor control, ca

Page 40 - 7 Electrical connections

Installation & Servicing Instructions Rinnai E-Series 458.1 Explanation of the function buttonsWhen the pump is switched on continuously it can

Page 41 - Rinnai only

Installation & Servicing Instructions Rinnai E-Series 469 Starting up: Filling and de-aerating the boiler and installationCAUTIONObserve the fol

Page 42 - High Limit Switch

Installation & Servicing Instructions Rinnai E-Series 47Freeze protectionFreeze protection for new or existing systems must use glycol that is sp

Page 43

Installation & Servicing Instructions Rinnai E-Series 4813 If A XX appears on the display, wait for 17 minutes;14 Check the water pressure and i

Page 44 - 8 Boiler controls

Installation & Servicing Instructions Rinnai E-Series 49 FOR YOUR SAFETY READ BEFORE OPERATINGWARNING: If you do not follow these instructions e

Page 45 - - function;

Installation & Servicing Instructions Rinnai E-Series 51.4 The following instructions must be followed- The boiler must only be used for its de

Page 46

Installation & Servicing Instructions Rinnai E-Series 5010 AdjustmentsWhen the boiler is installed the software has already been pre-programmed a

Page 47

Installation & Servicing Instructions Rinnai E-Series 51Parameter ModePARA FACTORYDESCRIPTIONRANGE.. . .1 176°F maximum supply temperature CH 68

Page 48 - 9.3 Hot water supply

Installation & Servicing Instructions Rinnai E-Series 52Service ModeSERVVALUEDESCRIPTIONRANGE1 OFF boiler in operation with burner function on OF

Page 49 - TO TURN OFF GAS TO APPLIANCE

Installation & Servicing Instructions Rinnai E-Series 5310.2 Activating factory settings (green button function) To activate the factory settings

Page 50 - 10 Adjustments

Installation & Servicing Instructions Rinnai E-Series 5412 CommissioningWork on the boiler must be carried out by a licensed professional, using

Page 51 - Info Mode

Installation & Servicing Instructions Rinnai E-Series 5512.1 Testing for gas leaksPrior to start-up of the boiler you must check the external tig

Page 52 - Outdoor reset

Installation & Servicing Instructions Rinnai E-Series 5612.3 Checking the O2The O2 percentage setting is required to be checked at commissioning

Page 53 - 11 Isolating the boiler

Installation & Servicing Instructions Rinnai E-Series 57Installing casing fi gure 30Ending the O2 measuring procedure:- Press the -

Page 54 - 12 Commissioning

Installation & Servicing Instructions Rinnai E-Series 5813 MaintenanceMaintenance or changes to the boiler may only be carried out by a license

Page 55 - 12.1 Testing for gas leaks

Installation & Servicing Instructions Rinnai E-Series 5913.2.1 Visual inspection for general signs of corrosion- Check all gas and water pipes

Page 56 - 12.3 Checking the O

Installation & Servicing Instructions Rinnai E-Series 6Chemicals that are corrosive in nature should not be stored or used near the boiler or ven

Page 57 - 12.5 Installing the casing

Installation & Servicing Instructions Rinnai E-Series 6013.3 Maintenance activitiesThe fan unit and burner cassette (fi gure 32 to 34) (every 4 ye

Page 58 - 13 Maintenance

Installation & Servicing Instructions Rinnai E-Series 61Condensate trap and condensate tray (fi gure 35-37) (2 and 4 year maintenance)Step 1: Cond

Page 59

Installation & Servicing Instructions Rinnai E-Series 624. Connect drain hose (H3) to service valve (V2).5. Pour approximately 4 gallons of vir

Page 60 - 13.3 Maintenance activities

Installation & Servicing Instructions Rinnai E-Series 63Visual inspection of the fl ame (2 and 4 year maintenance)The burner must fl ame evenly ove

Page 61 - Siphon figure 35

Installation & Servicing Instructions Rinnai E-Series 641 heat exchanger 2 ignition unit3 fan unit4 air inlet damper5 gas valve6 automatic de-ae

Page 62

Installation & Servicing Instructions Rinnai E-Series 65NOTICEi15 Blocks and Errors15.1 Error indication (short reference)A detected error is in

Page 63 - 13.4 Limited warranty

Installation & Servicing Instructions Rinnai E-Series 6615.2 BlocksAn error, which has been detected, is indicated on the display by a block mess

Page 64 - 14 Parts of the boiler

Installation & Servicing Instructions Rinnai E-Series 6715.3 ErrorsCode Description SolutionIncorrect fl ame formation. boiler has not been burnin

Page 65 - 15 Blocks and Errors

Installation & Servicing Instructions Rinnai E-Series 68Code Description SolutionControl unit error1 Anticipation resistance wire not presentWhen

Page 66 - 15.2 Blocks

Installation & Servicing Instructions Rinnai E-Series 69Code Description SolutionNo signal from the fan The fan is not running. Check the wiring

Page 67 - 15.3 Errors

Installation & Servicing Instructions Rinnai E-Series 71.7 Relevant Installation, Service and User manuals– Approved vent system– User manual1

Page 68

Installation & Servicing Instructions Rinnai E-Series 70Code Description Solutioncontact for return sensor T2 openCheck the data in Error mode. B

Page 69

Installation & Servicing Instructions Rinnai E-Series 71Complaint Description SolutionCentral heating but no domestic hot water1. -Key of the DHW

Page 70

Installation & Servicing Instructions Rinnai E-Series 7216 Spare partsParts casing and rear wall E-Series8U.51.65.00 / 05.13 Changes reserved.In

Page 71 - 15.4 Other Errors

Installation & Servicing Instructions Rinnai E-Series 73ItemDescriptionArt. No. / RéférenceE50COSS11 GASKET CASING E809000073 X2 CASING SET809000

Page 72

Installation & Servicing Instructions Rinnai E-Series 74Parts heat exchanger E-Series3031643233343536404152548360616255533746514344394547596349 3

Page 73

Installation & Servicing Instructions Rinnai E-Series 75ItemDescriptionArt. No. / RéférenceE50COSS130CLAMP BAR TOP PART H.EX. LONG809000014 X31T

Page 74 - Parts heat exchanger E-Series

Installation & Servicing Instructions Rinnai E-Series 769594 105 106 107131108 106a109111117137118 119 119a 119b 121138 123 124 125 126 127 12893

Page 75

Installation & Servicing Instructions Rinnai E-Series 77ItemDescriptionArt. No. / RéférenceE50COSS191O-RING ø21.89X2.62 GASLINE809000061 X92GASKE

Page 76 - Parts pipes E-Series

Installation & Servicing Instructions Rinnai E-Series 78Parts electrical components E-Series162 T1 supply sensor160 T2 return sensor167 T3 DHW

Page 77

Installation & Servicing Instructions Rinnai E-Series 79ItemDescriptionArt. No. / RéférenceE50COSS1140 HARNESS E805000041 XSTICKER CONNECTION TER

Page 78

Installation & Servicing Instructions Rinnai E-Series 84) A metal or plastic identifi cation plate shall be mounted at the exterior of the build

Page 79 - LPG 803000014

Installation & Servicing Instructions Rinnai E-Series 8017 Parts list vent systemVent ProductsManufacturer Descriptions Parts #HeatfabDGV 3"

Page 80 - 17 Parts list vent system

Installation & Servicing Instructions Rinnai E-Series 81Manufacturer Descriptions Parts #York International 3” PVC Concentric Vent Termination 1C

Page 81

Installation & Servicing Instructions Rinnai E-Series 8218 Common venting guidelinesDo not common vent with the vent pipe of any other boiler or

Page 82 - 18 Common venting guidelines

Installation & Servicing Instructions Rinnai E-Series 83R 25 °C 12 k: R 100 ° C 950 : B25/85 K 0573 K/% 2,4- tneiciffeoc erutarepmeT Temp [°C]

Page 83 - Resistance table NTC-Sensors

This renewed publication cancels all previous installation instructions. The company reserves the right to change the specifi cations and dimensions wi

Page 84 - 800000048 06/2013

Installation & Servicing Instructions Rinnai E-Series 94 Packaging and transportation4.1 Scope of deliveryThe boiler is supplied ready for use.

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